The screw pyrolysis reactor uses a unique spiral design for continuous, efficient biomass conversion. This guide outlines the technical features, suitable materials, process, and equipment selection for this pyrolysis machine for biochar, aiding in establishing reliable continuous pyrolysis plant lines.

Amid global green manufacturing trends, continuous pyrolysis technology is key in biomass processing. The screw pyrolysis reactor enables automated operation through its advanced design. This guide details its working principles, advantages, and configurations, offering technical support for your continuous pyrolysis plant.

Why Choose a Screw Pyrolysis Reactor?

In order to meet the production capacity and raw material needs of different customers, we provide screw pyrolysis reactors of various specifications, aiming to provide customers with the most matching solution for their continuous pyrolysis plant.

Please consider the following factors when selecting a model:

Raw Material Characteristics and Capacity Requirements: Choose based on the particle size, water content, and fluidity of your main materials (e.g., for coconut shell pyrolysis or rice husk pyrolysis), as well as the daily/annual processing capacity scale. This is the core factor in determining the model of your pyrolysis machine for biochar.

Sites and Utilities: Ensure your site meets equipment installation requirements in terms of length, height, and load bearing, and verify that power capacity matches your chosen continuous pyrolysis plant.

Investment and Benefit Analysis: Based on the model you choose, we will provide detailed return on investment (ROI) analysis for your pyrolysis charcoal production line to help you achieve optimal economic benefits within your budget.

Our Outstanding Projects in Implementation   Global initiatives demonstrating the practical application and carbon credit potential of our pyrolysis technology            Myanmar 12MW Biomass Gasification Power Plant   Project Location: Myanmar Project Period: 2023 - Present Partially Operational, Carbon Credit Registration in Progress Project Overview The Myanmar biomass gasification power plant project has installed 12 sets of Powermax®DFBG equipment from PowerMax Green Energy. The syngas is used for power generation, with high-quality biochar as a byproduct. The biochar is ultimately applied in fisheries feed and agriculture. Project Data Biomass Feedstock:Rice husk, ~518.4 tons/day Annual Biochar Production:~51,840 tons CO₂ Sequestration:51,840t × 44/12 × 49% = 93,139.2t  Estimated Annual Carbon Credits: ~45,000 tons  Estimated Annual Carbon Credit Revenue: ~$6,750,000     Indonesia 1MW Biomass Gasification Power Plant   Project Location: Indonesia Project Period: Nov 2024 - Present Fully Operational, Carbon Credit Registration in Progress Project Overview The Indonesia biomass gasification power plant project has installed 2 sets of Biowatt™500 equipment from PowerMax Green Energy. The syngas is used for power generation, with high-quality biochar as a byproduct for agricultural applications. Project Data Biomass Feedstock:Coconut shell or wood chips, ~28.8 tons/day Annual Biochar Production:~768 tons CO₂ Sequestration:768t × 44/12 × (52.7%-77%) = 1,484t - 2,168t  Estimated Annual Carbon Credits: ~500 - 1,000 tons  Estimated Annual Carbon Credit Revenue: ~$75,000 - $150,000         Malaysia 2MW Biomass (EFB) Gasification Heating Project   Project Location: Malaysia Project Period: 2024 - Present Partially Operational, Carbon Credit Registration in Progress Project Overview The Malaysia biomass gasification heating project has installed 1 set of Powermax®TFBG equipment from PowerMax Green Energy. The syngas is used to replace diesel for heating in diesel boilers, with high-quality biochar as a byproduct for agricultural applications. Project Data Biomass Feedstock:EFB briquettes, ~57.6 tons/day Annual Biochar Production:~1,920 tons CO₂ Sequestration:1,920t × 44/12 × 42.2% = 2,970.88t  Estimated Annual Carbon Credits: ~1,500 tons  Estimated Annual Carbon Credit Revenue: ~$225,000       Malaysia 3MW Biomass Gasification Power Project   Project Location: Malaysia Project Period: 2025 - Present Partially Operational, Carbon Credit Registration in Progress Project Overview The Malaysia 3MW biomass gasification power project has installed 2 sets of Powermax®TFBG equipment from PowerMax Green Energy. The syngas is used for power generation, with high-quality biochar as a byproduct for agricultural applications. Project Data Biomass Feedstock:Wood chips, ~77.6 tons/day Annual Biochar Production:~2,586 tons CO₂ Sequestration:2,586t × 44/12 × 77% = 7,301.14t  Estimated Annual Carbon Credits: ~3,600 tons  Estimated Annual Carbon Credit Revenue: ~$540,000

How to Start Your Screw Pyrolysis Project?                                                                                                                                       

If you are interested in investing in a screw pyrolysis reactor, please follow the steps below to promote cooperation:

Technical Consultation: Contact us through official channels to briefly explain your project needs and goals for your continuous pyrolysis plant.

Submit Project Parameters: Provide key information such as specific raw material characteristics, expected processing capacity, site conditions, and product use for your pyrolysis charcoal production.

 Get Customized Solutions: We will provide you with an exclusive process design, equipment configuration for your biomass waste pyrolysis machine, and detailed quotations based on your needs.

On-site Inspection Verification: Welcome to visit and inspect the operating status of the pyrolysis reactor for biochar and conduct raw material testing.

Signing and Implementation: After both parties confirm the plan and sign the contract, we will arrange production, equipment installation, and system debugging for your modular pyrolysis system or automated pyrolysis unit.

The screw pyrolysis reactor provides you with a mature and reliable continuous pyrolysis plant solution that can efficiently convert various organic waste into high value-added energy and chemical products. This pyrolysis technology can not only create significant economic returns but also play an important role in realizing waste resources and reducing carbon emissions, effectively promoting the development of a circular economy.

Whether you need to deal with agricultural residues, industrial organic waste residue, or municipal sludge, based on spiral pyrolysis technology, we can provide you with a highly matched personalized system solution, be it for coconut shell pyrolysis, rice husk pyrolysis, or other biomass pyrolysis processes.

Please contact us today to start your efficient and environmentally friendly resource recycling project and turn waste materials into sustainable economic benefits with our pyrolysis machine for biochar!