Pyrogreen officially pre-approved by Isometric. ×

PRODUCTS

Biomass Rotary Kilns Carbonizer

Biomass Screw Conveyor Carbonizer (Inner Indirect Heating)

Biomass Rotary Kilns Carbonizer (Inner Indirect Heating)

Biomass Rotary Kilns Carbonizer (Inner Combustion)

Biomass Rotary Kilns Carbonizer Torrefaction (Inner Indirect Heating)
NET-ZERO
TECHNOLOGY
PROJECT
COMPANY
CONTACT US
POWERMAX-GROUP

English

dMRV

Biochar Pyrolysis Equipment & Biomass Carbonization Systems | Turnkey Solutions by PyroGreen

Aug 13, 2025

Biochar Pyrolysis Equipment & Biomass Carbonization Systems | Turnkey Solutions by PyroGreen

Biochar Production Systems

Biochar pyrolysis equipment (also called biochar production systems or biomass carbonization equipment) converts biomass feedstocks—such as agricultural residues, forestry waste, and livestock manure—into high-quality biochar and syngas under oxygen-limited or anaerobic conditions. These systems ensure efficient biomass conversion, enabling renewable energy recovery and the generation of carbon credits through biochar production. What is Biomass Pyrolysis? Biochar Production & Carbon Sequestration Explained

A complete biochar production system comprises four core modules:

Feedstock Pretreatment Unit

Pyrolysis Reactor

Product Separation & Collection System

Emission Control System

Biomass Pretreatment System

Function: Prepares raw biomass through crushing, drying, and homogenization to ensure consistent pyrolysis efficiency.

Crusher: Reduces bulk biomass (branches, straw, etc.) to 5–30mm particles
Dryer: Maintains moisture content ≤15% to minimize energy consumption
Conveyor: Screw/pneumatic systems for continuous reactor feeding

Pyrolysis Reactor

Core Process: Pyrolysis occurs at 300–800°C in oxygen-deprived environments, decomposing biomass into: Solid (biochar) , Liquid (bio-oil) , Gas (syngas) .

Critical Parameters:

Temperature: Determines biochar porosity & carbon stability
Heating Rate: Slow pyrolysis (biochar-focused) vs. fast pyrolysis (bio-oil-focused)
Residence Time: Ensures complete decomposition

Reactor Types of Biochar Pyrolysis Equipment
Rotary Kilns Carbonization System	Downdraft Fixed Bed Carbonization System (DFBC-BC-S)	Updraft Fixed Bed Carbonization System	Auger-type Reactor
High-capacity biochar pyrolysis machine for industrial biomass processing	Efficient biochar pyrolysis equipment for large feedstocks	Flexible biochar production system for medium to large-scale applications	Modular biochar pyrolysis equipment for precise temperature control

Biomass Screw Conveyor Carbonizer (Inner Indirect Heating)	Biomass Rotary Kilns Carbonizer (Inner Indirect Heating)	Biomass Rotary Kilns Carbonizer (Inner Combustion)	Biomass Rotary Kilns Carbonizer Torrefaction (Inner Indirect Heating)
High-thermal efficiency system featuring direct flame contact and integrated water-cooled discharge for rapid processing.	Industrial-scale rotary drum system ensuring uniform carbonization and high-quality biochar through precise thermal control.	Large-capacity reactor designed for high-volume biomass processing with optimized syngas extraction and low HAP emissions.	Versatile solution for high-moisture biomass (30%-50%), featuring a biomass burner and pre-drying chamber for maximum energy recycling.

Material Standards: High-temperature/corrosion-resistant alloys

Byproduct Recovery Systems
Syngas Recycling:	Captures H₂/CH₄ for process heating or power generation
Condenser:	Recovers liquid bio-oil
Emission Control System	Removes tars, particulates, and harmful gases (NOₓ/SOₓ) to meet EPA/EU emissions standards.
Smart Control System	Real-time monitoring of temperature, pressure, and oxygen levels.
Smart Control System	Automated operation with PLC/HMI interfaces

Competitive Advantages & Revenue Models

Multi-Feedstock Compatibility of Biochar Pyrolysis Equipment



Scalable Solutions	Capacity: 50 kg/hr to 5 MT/hr(Modular systems for higher throughput )
Modular Containerized Units	Ideal for small farms/distributed production
Clean Production Compliance	GHG Control: Low-NOx sealed combustion minimizes methane emissions
	Exhaust Treatment: Integrated scrubbing/cooling for PM/VOCs removal
Profit Streams	Biochar Sales: Premium soil amendment for agriculture/environmental remediation
	Energy Byproducts: Syngas/bio-oil monetization
	Carbon Credits: Recognized under international standards (Verra, Puro.earth), enhancing ROI

5 Equipment Models Available

Capacity: 300 kg/hr to 5 MT/hr , Configurations: Mobile (containerized) to stationary industrial plants

Parameters	Biomass Rotary Kilns Carbonizer
Model	BRKC600	BRKC1000	BRKC1500	BRKC3000	BRKC5000
Feed Rate	0.6m³/h(200kg)	1m³/h(300kg)	1.5m³/h(500kg)	3m³/h(1000kg)	5m³/h(1500kg)
Working Mode	Continuous
Feed Requirements	Size≤50mm, MC≤15%
Consumption	Indirect Heating Rotary Kilns Type
Control Mode	PLC Control System
Material	SS310S+Carbon Steel
Pressure	Micro Negative Pressure
Heating Fuel	Diesel, natural gas, heavy oil, etc
Heating Mode	Indirect Heating
Noise(dB)	≤80
Cooling Mode	Circulating Water Cooling
Rotation Mode	Exteral Gear Rotation

Parameters	Biomass Screw Conveyor Carbonizer
Model	BSCC1000	BSCC5000
Feed Rate	1m³/h(300kg)	5m³/h(1500kg)
Footprint(L*H)	16m*10.5m	21m*11m
Working Mode	Continuous
Feed Requirements	Size≤20mm(5-8mm is optimal), MC≤15%
Consumption	Indirect Heating Screw Conveyor Type
Control Mode	PLC Control System
Material	SS310S+SS304
Pressure	Micro Negative Pressure
Heating Fuel	Diesel, natural gas, heavy oil, etc
Heating Mode	Indirect Heating
Noise(dB)	≤80
Cooling Mode	Circulating Water Cooling

Parameters		Biomass Updraft Fixed Bed Carbonizer
Model		UFBC1000	UFBC1500	UFBC2000	UFBC2500	UFBC3000	UFBC4000	UFBC5000
Gasifier Type		Updraft fixed Bed Carbonizer
Range of Biomass Input		Wood chips, bamboo chips, coconut shell and etc.
Size Requirement		20-100 mm
Moisture Requirement		≤30%
Biomass Consumption		1000Kg/H	1500Kg/H	2000Kg/H	2500Kg/H	3000Kg/H	4000Kg/H	5000Kg/H
Heat Value of Gas		>1200 Kcal/Nm3
Biochar Output(Kg/H)		≤150	≤225	≤300	≤375	≤450	≤600	≤750
Heat Output	Kcal	≤1,764,706	≤2,647.059	≤3,529,412	≤4,411,765	≤5,294,118	≤7.058,824	≤8,823.529
	KW	≤2,052	≤3,078	≤4,104	≤5,130	≤6,156	≤8,208	≤10,260

Parameters		Biomass Downdraft Fixed Bed Carbonizer (DFBC-BC/S)
Model		DFBC4000-BC/S	DFBC4500-BC/S	DFBC4800-BC/S	DFBC5500-BC/S
Gasifier Type		Downdraft Fixed Bed Carbonizer
Range of Biomass Input		Rice husk, straw, bagasse, peanut shell, wood chips, palm shell and etc.
Size Requirement		≤10-15mm
Moisture Requirement		≤15%
Biomass Consumption		800Kg/H	1200Kg/H	1600Kg/H	2000Kg/H
Gas Production(Nm³/H)		≥1200	≥1800	≥2400	≥3000
Heat Value of Gas		Average 1000 Kcal/Nm³
Biochar Output(Kg/H)		≤264	≤396	≤528	≤660
Heat Output	Kcal	≤1,200,000	≤1,800,000	≤2,400,000	≤3,000,000
	KW	≤1,395	≤2,093	≤2,791	≤3,488

Parameters		Biomass Downdraft Fixed Bed Carbonizer (DFBC-BC/B)
Model		DFBC1000-BC/B	DFBC1200-BC/B	DFBC1600-BC/B	DFBC2000-BC/B
Gasifier Type		Downdraft Fixed Bed Carbonizer
Range of Biomass Input		Rice husk, straw, bagasse, peanut shell, wood chips, palm shell and etc.
Size Requirement		Diameter:20-80mm; Length:20-80mm
Moisture Requirement		≤15-20%
Biomass Consumption		750-1000	900-1200	1200-1600	1500-2000
Gas Production(Nm³/H)		1250-1500	1500-1800	2000-2400	2500-3000
Heat Value of Gas		1000-1100 Kcal/Nm³
Biochar Output(Kg/H)		≤250	≤300	≤400	≤550
Heat Output	Kcal	≤1,375,000	≤1,650,000	≤2,200,000	≤2,750,000
	KW	≤1,599	≤1,919	≤2,558	≤3,198