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Biomass Pyrolysis Plant – Continuous Biochar Production Equipment for Sale

Jun 11, 2026

Biomass Pyrolysis Plant – Continuous Biochar Production Equipment for Sale

Our biomass pyrolysis plants are engineered for carbon removal (CORCs) and high-purity biochar production. Whether you need a small-scale or commercial biomass pyrolysis plant for sale, Pyrogreen provides continuous, fully automated solutions to transform agricultural and forestry waste into valuable biochar, carbon credits, and renewable energy.

 

Screw Conveyor Carbonization & Torrefaction System

Indirect Heating | Precision Control | Multi-Biomass Versatility

As a pioneer in thermochemistry, Pyrogreen’s Screw Pyrolysis Reactor provides a modular, fully automated solution. Perfect for turning diverse biomass into high-quality biochar or biocoal through precise torrefaction processes. The system uses indirect heating, ensuring no tar contamination and meeting IBI/EBC certification standards.

Model Series: 2T / 4T / 6T / 8T / 10T  

Feed capacity: 0.8 – 4.0 tons/hr

Moisture: ≤18%

Tar/liquid waste: None

Screw Conveyor Carbonizer specifications →

Screw Conveyor Carbonization System

Biomass Rotary Kiln Carbonizer (Internal Combustion)

High Moisture Tolerance (30-50%) | No Pre-drying | Self-Sustaining

Designed for large-scale biochar production, the BRKC(IC) series eliminates 100% of pre-drying costs. Process wet biomass (up to 50% MC) directly in a single stage. Its integrated biomass burner eliminates the need for fossil fuels, making it the most cost-effective industrial biochar kiln for high-capacity projects.

Feed capacity: 300 – 4,000 kg/hr;

Biochar yield: 18–25%.

Rotary Kiln IC for wet biomass →

Rotary Kiln Internal Combustion

Rotary Kiln Carbonization (Indirect Heating)

310S Stainless Steel | Max 30% Yield | Zero Waste Emission

This continuous biochar production plant utilizes indirect heating to ensure the highest purity of green carbon. Our rotary kiln biochar systems produce zero tar or liquid waste, meeting the strictest environmental standards (IBI/EBC ready). Ideal for premium markets, carbon removal credits, and construction material additives.

Feed capacity up to 5,000 kg/hr.

Rotary Kiln IH technical details →

Rotary Kiln Indirect Heating

Biomass Rotary Kilns Carbonizer Torrefaction (Inner Indirect Heating)

High‑yield biocoal production | Up to 70% mass yield

Torrefaction operates at lower temperatures than full pyrolysis, producing biocoal with higher energy density while retaining up to 70% of the original biomass mass. This biochar production equipment is designed for fuel applications — coal replacement, industrial pellets — rather than carbon credits.

Noise level ≤80 dB, fully continuous.

Torrefaction system for biocoal →

Torrefaction System

Biomass Pyrolysis Plant Comparison: Which System Fits Your Project?

 

All models listed below are available for sale with customized pricing. Contact us for a biomass pyrolysis plant cost estimate based on your capacity.

System Category Screw Conveyor Carbonization Rotary Kiln (Internal Combustion) Rotary Kiln (Indirect Heating) Torrefaction (Indirect Heating)
Target Application Precision Biomass Pyrolysis High-Moisture Large Scale Biochar High-Purity Commercial Biochar High-Yield Biocoal Production
Model Series 2T / 4T / 6T / 8T / 10T BRKC1000(IC) to 4000(IC) BRKC600(IH) to 10000(IH) BRKCTF (IH) Series
Working Mode Fully Continuous
Feed Rate Capacity 0.8 – 4.0 Tons/Hr 300 – 4000 Kg/Hr 300 – 5000 Kg/Hr 1000 – 5000 Kg/Hr
Feedstock Moisture ≤18% 30%–50% (Wet) ≤15% ≤15%
Biochar / Carbon Yield High Quantity & Quality 18% – 25% Max 30% Up to 70% (Biocoal)
Heating Mode Direct Heating Internal Combustion (Self‑sustaining) Inner Indirect Heating Inner Indirect Heating
Start‑up Fuel Biomass / Diesel / Gas Biomass Burner (No fossil fuels) Diesel, Natural Gas, Heavy Oil Diesel, Natural Gas, Heavy Oil
Tar/Liquid Waste None Extremely Low NOx, CO, PM None Micro Negative Pressure, ≤80 dB

Note: Yield percentages and thermal outputs may vary depending on the specific properties and moisture content of the raw biomass feedstocks. The core pyrolysis reactor components across all series are manufactured using premium 310S stainless steel for maximum durability and heat resistance.


Looking for a customized carbon removal plant? Our engineering team provides turnkey solutions based on your specific site footprint and material.

Feedstock Flexibility: Wide Range of Biomass Materials

From agricultural residues to forestry by-products — our systems process diverse feedstocks efficiently. The following materials are all compatible with our biochar production plants (moisture requirements vary by machine series).

Sorghum stalk

Sorghum stalk

Rice husk

Rice husk

Wood Chip

Wood Chip

Coconut husk

Coconut husk

Grain stalk

Grain stalk

Bamboo waste

Bamboo waste

Palm fiber

Palm fiber

Walnut shell

Walnut shell

Peach kernel

Peach kernel

Olive nut shell

Olive nut shell

Hazelnut shell

Hazelnut shell

Peanut shell

Peanut shell

If you have any questions about other raw materials, please contact customer service.

The Continuous Process

As leading pyrolysis technology providers, Pyrogreen designs systems that are fully automated from start to finish. The feedstock enters the pyrolyzer reactor where it undergoes thermochemical conversion under precise micro-negative pressure. The result is a highly efficient process of biochar production that captures volatile gases for self-heating, ensuring zero tar and extreme low emissions.

Continuous process diagram

Maximize Plant ROI: High-Value Biochar & Carbon Revenue

Turn industrial biomass waste into certified carbon sinks, premium material additives, and tradable carbon credits.

CDR
Certified Carbon Dioxide Removal (CDR)
Biochar produced by our continuous kilns guarantees stable, long-term carbon sequestration. Generate certified carbon removal credits (CORCs).
Green Construction
Green Construction & Advanced Materials
High fixed‑carbon biochar serves as a premium additive in construction, replacing cement and enhancing strength.
Agricultural Markets
Premium Agricultural Markets
High-porosity biochar improves soil structure, water retention, and fertilizer efficiency, commanding premium prices.
Syngas Recovery
Syngas Energy Recovery
Capture and recycle combustible syngas to drastically reduce fossil fuel reliance and operational costs.

dMRV & Carbon Credit Issuance

 Why dMRV? Without compliant monitoring, carbon credits cannot be issued. Buyers demand traceable data — dMRV proves integrity and unlocks higher credit value.

❌ No dMRV = No Credits

Registries like Isometric & Puro.earth require compliant monitoring. No dMRV → no issuance.

❌ No Trust = Lower Credit Value

Buyers need verifiable data. dMRV proves integrity → higher credit price.

❌ No Automation = No Scalability

Automate monitoring to manage 10 projects like 1. Cut overhead, scale up.

 Data Import Options

🔌 API Auto‑Import
Connect production line devices to Valorise API. Best for large‑scale projects.

📁 File Upload (CSV/JSON)
Bulk data import at project creation or from legacy systems.

✍️ Form Fill
Manual adjustments and corrections via platform interface.

 

Carbon Credit Registration Process

1. Pre‑assessment – Based on biomass methodology, predict credit quantity & quality.
2. Registry Matching – Align with Isometric / Puro.earth; complete data submission & third‑party review.
3. dMRV Monitoring – Continuous, automated data collection ensures traceability.
4. Issuance & Trading – Verified credits enter carbon market for revenue.

 

Isometric Pre‑Approval

 BRKC 1000 is officially pre‑approved on Isometric Certify platform.

BRKC 1000 is officially pre‑approved on Isometric Certify platform.
- Technical Excellence: Uniform temperature distribution, high fixed‑carbon biochar, clean emissions.
- Data Transparency: Every ton of biochar backed by traceable process parameters.
- Regulatory Alignment: Operating procedures meet international carbon removal standards.

What This Means for You
✔ More credible credits → faster approval & issuance on Isometric
✔ Lower project risk → avoid rejection due to technical non‑compliance
✔ Streamlined compliance → simpler verification, shorter credit cycles
✔ Higher market recognition → access premium buyers, better credit pricing
📌 Learn more about our dMRV system →  |  Read Isometric announcement →

Project Case: Indonesia Biomass Gasification + Biochar

Project Overview
A biomass gasification power plant in Indonesia, The project converts biomass feedstock into syngas for electricity generation. A key byproduct is high‑quality biochar, used for soil improvement in agriculture.

Pyrogreen biomass gasification power plant project in Indonesia

Metric Value
Project Status Operational, generating both renewable energy and verifiable carbon removal.

If you have a project you'd like to develop, contact our team for a feasibility assessment and credit projection. 

Frequently Asked Questions

1. What is the typical ROI and cost for a biomass pyrolysis plant?

The cost of a biomass pyrolysis plant varies by scale and configuration. Small-scale systems (BSCC series) start at lower investment, while large commercial plants require higher capital but offer greater returns. Typical revenue streams include biochar sales ($100–500/ton), carbon credits ($50–150/tCO₂), and waste disposal savings. Many clients achieve payback within 2–4 years. Contact us for a custom ROI analysis and cost estimate based on your project parameters.

2. What moisture content can your equipment handle?

It depends on the system:
- Indirect heating (BSCC, BRKC‑IH): Optimal ≤15% moisture.
- Internal combustion (BRKC‑IC): Handles 30–50% moisture without pre‑drying – ideal for wet biomass like fresh wood chips, rice husk, or palm fiber.

3. How do I generate carbon credits with Pyrogreen equipment?

1. Use Isometric pre‑approved equipment (e.g., BRKC 1000) to ensure compliance.
2. Deploy our dMRV system to automatically collect production data.
3. Register your project with Isometric or Puro.earth.
4. Undergo third‑party verification.
5. Receive and trade carbon credits (CORCs).
Our team provides step‑by‑step guidance throughout the process.

4. What is the delivery and installation lead time?

- Equipment manufacturing: 3–4 months (depending on model and customization).
- Shipping: 4–6 weeks (to most global ports).
- Installation & commissioning: 1–2 months (on‑site support included).
Total typical timeline: 5–7 months from order to operation.

5. Do you offer a small-scale biomass pyrolysis plant or pilot system for testing?

Yes. The BSCC (Screw Conveyor) series is ideal for small to medium‑scale projects (300–1500 kg/hr). We also offer lab‑scale testing through our Biochar Lab Services – we can run your feedstock at different temperatures (400°C, 550°C, 700°C) and provide IBI‑compliant quality reports to support feasibility studies and carbon credit pre‑assessment.

6. Which Pyrogreen models are Isometric pre‑approved?

Currently BRKC 1000 is pre‑approved on Isometric Certify platform. Other models (BRKC 2000/4000, BSCC series) are in the pipeline or can be evaluated for project‑specific approval. Contact us to check the latest status for your target model. 

Commercial Biomass Pyrolysis Plant – Build Your Turnkey Facility

Scaling up your carbon removal business requires more than just a biochar kiln; it requires a comprehensively engineered facility. Whether you are looking for a compact biochar machine for sale or planning a large scale biochar production plant, our engineering team delivers end-to-end solutions.

Core Objectives

Modular Facility Design: Fast installation with minimal footprint requirements.

Industrial Scale: Robust commercial biochar kilns capable of processing up to 5000 kg/hr continuously.

Carbon Removal Plants: Optimized to meet strict international biochar and carbon sequestration standards (IBI, EBC, Isometric).

Biochar plant construction

End-to-End service

We provide comprehensive solutions for biomass carbon removal systems — from custom design and professional installation to ongoing technical support and performance optimization.

🔧 Equipment Sales & Installation

High-quality biomass pyrolysis and gasification systems, professional installation and commissioning.

📘 Technical Support & Training

Comprehensive operator training, maintenance guidance, remote support.

⚙️ After‑sales Maintenance & Upgrades

Scheduled inspections, preventive maintenance, system upgrades.

📐 Project Consultation & Solution Design

Feasibility analysis, process design, integration, and project management.

Biomass Pyrolysis Plant Technical Specifications

Biomass Screw Conveyor Carbonizer (Indirect Heating)

Parameter Specification Screw carbonizer
Feed capacity 0.8 – 4.0 tons/hr
Feedstock moisture ≤18%
Heating mode Indirect
Tar/liquid waste None

Biomass Rotary Kilns Carbonizer (IC) – Internal Combustion

Parameter Specification Rotary IC
Feed capacity 300 – 4,000 kg/hr
Feedstock moisture 30–50% (wet)
Operating temperature 750°C – 1,100°C
Biochar yield 18–25%

 

Biomass Rotary Kilns Carbonizer (IH) – Indirect Heating

Parameter Specification Rotary IH
Feed capacity 300 – 5,000 kg/hr
Feedstock moisture ≤15%
Biochar yield Up to 30%
Tar/liquid waste None

How to Choose the Right Biochar Machine for Your Project

Your situation Recommended system
Feedstock is wet (>25% MC) Rotary Kiln IC (BRKC series)
Need Isometric‑certified equipment BRKC 1000 (Pre‑Approved)
Need IBI/EBC certification Screw Conveyor or Rotary Kiln IH
Scaling to 2,000+ kg/hr, dry feedstock Rotary Kiln IH
Goal is fuel, not carbon credits Torrefaction (BRKCTF)
Modular, expandable setup Screw Conveyor

Ready to Design Your Biochar Production System?

Connect with our process experts to get customized technical layouts, ROI analysis, and a comprehensive quote for your specific biomass project. Request a price for your biomass pyrolysis plant today.

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