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Flow Chart:

The Process

Pyrogreen specializes in advanced rotary kiln carbonization systems for producing high-quality biochar from a wide range of biomass feedstocks. For stable operation and consistent biochar quality, all feedstocks must be pre-dried to a moisture content of 15% or less before entering the system. Our process engineering team evaluates each feedstock’s characteristics and works closely with customers to develop an optimized system configuration, including feedstock preparation, carbonization, gas treatment and heat recovery.

Advantage:

  • Modular design for easy transportation and installation.

  • High thermal efficiency, high biochar quality and production.

  • Extremely low NOx, CO, and particulate matter emissions.

  • A drying chamber is installed to remove moisture before the feedstock enters the furnace for pyrolysis, optimizing the process flow.

  • Fully Automation.

  • No tar or liquid waste is generated.

  • Capable of processing wet feedstock with a moisture content of 30%–50% by using a pre-dryer.

BRKC300(DH)

BRKC1000(DH)

BRKC2000(DH)

BRKC3000(DH)

BRKC4000(DH)

BRKC5000(DH)

BRKC8000(DH)

Feed Rate

300 Kg/Hr

1000 Kg/Hr

2000 Kg/Hr

3000 Kg/Hr

4000 Kg/Hr

5000 Kg/Hr

8000 Kg/Hr

Footprint(L*H)

23.9 * 7.2 m

46.8 * 41.7 m

52.2 * 41.7 m

57.6 * 41.7 m

63.2 * 41.7 m

68.9 * 41.7 m

74 * 43.2 m

Pressure

Slight Negative Pressure

Heating Fuel

Diesel, natural gas, heavy oil, etc (Just for starting)

Heating Mode

Direct Heated

Pyrolysis Temperature (°C)

500 - 700°C (Actual operating temperature depends on feedstock properties and target biochar specifications.)

Biochar Yield

18 - 25% (Depending on the properties of the raw materials)

Note: If there are any deviations in the above data, please refer to the actual product and market conditions.


Product Video

Biochar Production with Drying & Waste Heat Recovery | BRKC(DH) 3D Animation

Smart Biochar Production System for the Wood Processing Industry

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