Continuous Biochar Production Technology & Equipment Systems
Screw Conveyor Carbonization & Torrefaction System
Indirect Heating | Precision Control | Multi-Biomass Versatility
As a pioneer in thermochemistry, Pyrogreen’s Screw Pyrolysis Reactor provides a modular, fully automated solution. Perfect for turning diverse biomass into high-quality biochar or biocoal through precise torrefaction processes.
Biomass Rotary Kiln Carbonizer (Internal Combustion)
High Moisture Tolerance (30-50%) | No Pre-drying | Self-Sustaining
Designed for large-scale biochar production, the BRKC(IC) series Eliminate 100% of pre-drying costs. Process wet biomass (up to 50% MC) directly in a single stage. Its integrated biomass burner eliminates the need for fossil fuels, making it the most cost-effective industrial biochar kiln for high-capacity projects.
Rotary Kiln Carbonization (Indirect Heating)
310S Stainless Steel | Max 30% Yield | Zero Waste Emission
This continuous biochar production plant utilizes indirect heating to ensure the highest purity of green carbon. Our rotary kiln biochar systems produce zero tar or liquid waste, meeting the strictest environmental standards.
Product Comparison: Biochar Systems Overview
| System Category | Screw Conveyor Carbonization | Rotary Kiln (Internal Combustion) | Rotary Kiln (Indirect Heating) | Torrefaction System (Indirect Heating) |
| Target Application | Precision Biomass Pyrolysis | High-Moisture Large Scale Biochar | High-Purity Commercial Biochar | High-Yield Biocoal Production |
| Model Series | 2T / 4T / 6T / 8T / 10T | BRKC1000(IC) to 4000(IC) | BRKC600(IH) to 10000(IH) | BRKCTF (IH) Series |
.webp?x-oss-process=image/resize,w_800/quality,q_100) |
.webp?x-oss-process=image/resize,w_800/quality,q_100) |
.webp?x-oss-process=image/resize,w_800/quality,q_100) |
.webp?x-oss-process=image/resize,w_800/quality,q_100) |
|
| Working Mode | Fully Continuous | Fully Continuous | Fully Continuous | Fully Continuous |
| Feed Rate Capacity | 0.8 - 4.0 Tons/Hr | 300 - 4000 Kg/Hr | 300 - 5000 Kg/Hr | 1000 - 5000 Kg/Hr |
| Feedstock Requirements | Moisture < 18% | Moisture 30%–50% (Wet) | Size ≤ 50mm, Moisture ≤ 15% | Size ≤ 20mm, Moisture ≤ 15% |
| Biochar / Carbon Yield | High Quantity & Quality | 18% - 25% | Max 30% | Up to 70% (Biocoal) |
| Heating Mode | Direct Heating | Internal Combustion (Self-sustaining) | Inner Indirect Heating | Inner Indirect Heating |
| Start-up Fuel | Biomass / Diesel / Gas | Biomass Burner (No fossil fuels) | Diesel, Natural Gas, Heavy Oil | Diesel, Natural Gas, Heavy Oil |
| Operating Temperature | Custom range | 750°C - 1100°C | Custom range | Optimized for Torrefaction |
| Core Reactor Material | SS310S + Carbon Steel | SS310S + Carbon Steel | SS310S + Carbon Steel | SS310S + Carbon Steel |
| Cooling System | Spiral Cooler / Plate-type | Circulating Water Cooling | Circulating Water Cooling | Circulating Water Cooling |
| Control System | PLC Automated | PLC Automated | PLC Automated | PLC Automated |
| Environmental Control | No Tar / Liquid Waste | Extremely Low NOx, CO, PM | No Tar / Liquid Waste | Micro Negative Pressure, ≤80 dB |
| Note: Yield percentages and thermal outputs may vary depending on the specific properties and moisture content of the raw biomass feedstocks. The core pyrolysis reactor components across all series are manufactured using premium 310S stainless steel for maximum durability and heat resistance. Looking for a customized carbon removal plant? Our engineering team provides turnkey solutions based on your specific site footprint and material. |
||||
Transforming Biomass Waste to Biochar at Commercial Scale
A streamlined process of biochar production engineered for maximum carbon removal and energy recovery.
Wood & Forestry Residues
Processing wood chips, sawdust, and offcuts into high-grade carbon. Discover the efficiency of our advanced wood carbonization machine and wood pyrolysis technology.
Agricultural Biomass
Turning rice husks, straw, palm shells, and bagasse into valuable agricultural biochar.
High-Moisture Materials
Our internal combustion systems easily handle wet biomass (up to 50% moisture) without expensive pre-drying stages.
Feedstock Flexibility: Wide Range of Biomass Materials
From agricultural residues to forestry by-products — our systems process diverse feedstocks efficiently.
Sorghum stalk
Rice husk
Wood Chip
Coconut husk
Grain stalk
Bamboo
processing waste
Palm fiber
Walnut shell
Peach kernel
Olive nut shell
Hazelnut shell
Peanut shell
If you have any questions about other raw materials, please contact customer service.
The Continuous Process
As leading pyrolysis technology providers, Pyrogreen designs systems that are fully automated from start to finish. The feedstock enters the pyrolyzer reactor where it undergoes thermochemical conversion under precise micro-negative pressure. The result is a highly efficient process of biochar production that captures volatile gases for self-heating, ensuring zero tar and extreme low emissions.
Maximize Plant ROI: High-Value Biochar & Carbon Revenue
Turn industrial biomass waste into certified carbon sinks, premium material additives, and tradable carbon credits.
Biochar produced by our continuous kilns guarantees stable, long-term carbon sequestration. This highly measurable process enables your facility to generate certified carbon removal credits (CORCs), opening a lucrative revenue stream in the global carbon trading market.
Engineered for high fixed-carbon content, our biochar serves as a premium additive in construction. It directly replaces a percentage of cement, minimizing the material's carbon footprint while actively enhancing concrete thermal insulation, compressive, and flexural strength.
Deliver high-porosity agricultural biochar that commands premium market prices. It permanently improves soil structure, increases water retention, and boosts fertilizer efficiency, driving high-margin sales in the commercial agriculture and landscaping sectors.
Beyond solid biochar, our pyrolysis plants capture and recycle combustible syngas generated during carbonization. This self-sustaining thermal loop drastically reduces your facility's reliance on fossil fuels and lowers overall operational costs.
Build Your Commercial Biochar Manufacturing Plant
Scaling up your carbon removal business requires more than just a biochar kiln; it requires a comprehensively engineered facility. Whether you are looking for a compact biochar machine for sale or planning a large scale biochar production plant, our engineering team delivers end-to-end solutions.
Core Objectives
Modular Facility Design: Fast installation for your new biochar facility with minimal footprint requirements.
Industrial Scale: Deploying robust commercial biochar kilns for sale capable of processing up to 5000 kg/hr continuously.
Carbon Removal Plants: Capitalize on the global carbon credit market. Our automatic pyrolysis plants are optimized to meet strict international biochar and carbon sequestration standards.
End-to-End service
We provide comprehensive solutions for biomass carbon removal systems — from custom design and professional installation to ongoing technical support and performance optimization.
Equipment Sales &
Installation
We deliver high-quality biomass pyrolysis and gasification systems, along with professional installation and commissioning services to ensure reliable operation.
Technical Support &
Training
We offer comprehensive operator training, maintenance guidance, and ongoing remote technical support to maximize system uptime and performance.
After-sales Maintenance &
Upgrades
Our services include scheduled inspections, preventive maintenance, rapid troubleshooting, and system upgrades to enhance efficiency and extend equipment life.
Project Consultation &
Solution Design
We provide customized carbon-removal solutions from feasibility analysis and process design to system integration and project management, tailored to your site and requirements.
Biochar Lab Services
Through our LST, we propose a tailored experiment to measure key metrics that allow us to take better financial decisions. Our system is designed to handle different types of feedstock without compromising efficiency, energy consumption or data collection, which can be used to customize the operation for each specific project.
.webp?x-oss-process=image/resize,w_100/quality,q_100)
Industrial Feasibility Testing
We explore this potential through low risk experiment, pyrolysis at different temperatures, 400°C, 550°C, and 700°C. As a result, we assess the quality, composition, and key characteristics of the specific biomass to determine compliance with the International Biochar Initiative (IBI) Standards. This ensures the product meets the necessary requirements for soil application, carbon credit eligibility, and provides a foundation for further research pathways.
Case Studies
Ready to Design Your Biochar Production System?
Connect with our process experts to get customized technical layouts, ROI analysis, and a comprehensive quote for your specific biomass project.
Contact US
Product Information
Quantity
Unit
Piece
Support order samples, customization, wholesale direct, and complete payment. If the product you look for does not have corresponding customized content, pls fill out the form below to contact us, and we will reply ASAP.